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LYH998 series new intelligent environmental protection Raymond Mill

Overview

Our LYH998 series new type intelligent Raymond grinding mill is a latest type of milling machine, based on extensive cooperation with major universities and colleges, drawing on German and Taiwan technology and many years of experience in the production of grinding mills; meanwhile, our experts have a long term of in-depth production line practice, optimizing and adopting advice and recommendationsof many users, to research and develop of innovative design. This model of grinding mill adopts S7-200 PLC of Siemens Company of Germany to realize the whole operation and control of the grinding mill production line, which makes the operation of the equipment easy, the production efficiency is greatly improved, and the product quality is fully guaranteed. In addition, the grinding mill also adopts the bevel gear integral drive, full negative pressure operation, airlock device, internal thin oil lubrication system, curved air ducts and other latest new technologies, thus the product design and quality have reached the international advanced level.
LYH998 series new environmentalgrinding production line is mainly composed of jaw crusher, elevator, storage silo, belt conveyor (with iron remover), grinding mill (with separator), centrifugal induced draft fan, pulse dust filter, cyclone powder collector, airlock unloader, screw conveyor and other equipments.
LYH998 series new environmental grinding mill is a vertical complete structure which covers a small area and the main machinedrive device adopts closed gear box which can drive smoothly. The important parts of the mill are made of high-quality steel, so the whole machine is wear-resistant and reliable. The electrical device of the mill adopts centralized control of advanced and reasonable selection, and high degree of automation. Belt speed feeder can ensure the amount of material in the mill, which is easy to adjust and maintain and very power saving. The mill is operated under full negative pressure, and the site environment has been significantly improved.

APPLICATION

The grinding mill is mainly suitable for grinding processing of metallurgy, building materials, chemical industry, mining and other mineral materials. It can grind limestone, calcite, calcium oxide, calcium hydroxide, quartz, feldspar, talcum, barite, fluorite, rare earth, marble, ceramic, bauxite, manganese ore, iron ore, copper ore, phosphate ore, iron oxide red, zircon sand, slag, water granulated slag, cement clinker, activated carbon, dolomite, granite, garnet, Iron oxide yellow, soybean cake, chemical fertilizer, compound fertilizer, fly ash, bituminous coal, coking coal, lignite, rhodochrosite, chromium oxide green, gold, red mud, clay, kaolin, coke, gangue, china clay, bluestone, fluorite, bentonite, medical stone, rhyolite, greenstone, pyrophyllite, shale, purple sands, chlorite, multiple rocks, basalt, gypsum, graphite, silicon carbide, thermal insulation materials and all kinds of non-flammable and explosive mineral materials which Moh's hardness is below 7 grade and water content below 6%. The granularity of the finished product can be adjusted between 0.25 and 0.023 millimeters (equivalent to 60 mesh and 600 mesh) according to different requirements.

TECHNICAL PARAMETERS

Name and type LYH998-138 LYH998-175 LYH998-175 LYH998-198
Ring roller number (pc) 4 4 5 4
Grinding roller outer diameter × height(mm) Ф460x240 Ф580x280 Ф520x280 Ф620x300
Grinding ring inner diameter × height(mm) Ф1380x240 Φ1750x280 Φ1750x280 Φ1980x300
Main machine rotating speed(r/min) 96 75 75 70
Max. feeding size(mm) <35 <40 <40 <50
Finished product size(mm) 1.6~0.045 1.6~0.045 1.6~0.045 1.6~0.075
the finest 0.038 the finest 0.038 the finest 0.038 the finest 0.038
Capacity(t/h) 6.5~15 11~25 11~25 15~30
Overall dimensions(mm)
length ×width× height
13000x8500x10000 15000x9500x12000 15000x9500x12000 20000x 15000x14000
Main machine motor Type Y315M-6 Y355M2-8 Y355M2-8 Y400-8
Power(kw) 110 160 160 280
Rotating speed(r/min) 990 740 740 740
Separator variable frequency motor Type Y180M-4 Y200L-4 Y200L-4 YX3-280-6
Power(kw) 22~30 30~37 30~37 55
Rotating speed(r/min) 1470 1470 1470 980
Centrifugal ID fan motor Type Y315-4 Y315L2-4 Y315L2-4 Y355L-4
Power(kw) 110 200 200 280
Rotating speed(r/min) 1480 1480 1480 1480
Elevator Type NE30 NE30 NE30 NE50
Motor type Y112M-4 Y112M-4 Y112M-4 Y160M-4
Power(kw) 3-5.5 4-7.5 4-7.5 7.5-11
Rotating speed(r/min) 1430 1440 1440 1440
Jaw crusher Type PE250x750 PE250x1000 PE250x1000 PE250x1200
Motor type Y200L2-6 Y200L2-6 Y200L2-6 Y315M2-6
Power(kw) 22 30 30 37
Rotating speed(r/min) 970 970 970 990
Belt feeder Type B500 B500 B500 B500
Power(kw) 3 3 3 4
  Ring roller number (pc)
LYH998-138 4
LYH998-175 4
LYH998-175 5
LYH998-198 4
  Grinding roller outer diameter × height(mm)
LYH998-138 Ф460×240
LYH998-175 Ф580×280
LYH998-175 Ф520×280
LYH998-198 Ф620×300
  Grinding ring inner diameter × height(mm)
LYH998-138 Ф1380×240
LYH998-175 Φ1750×280
LYH998-175 Φ1750×280
LYH998-198 Φ1980×300
  Main machine rotating speed(r/min)
LYH998-138 96
LYH998-175 75
LYH998-175 75
LYH998-198 70
  Max. feeding size(mm)
LYH998-138 <35
LYH998-175 <40
LYH998-175 <40
LYH998-198 <50
  Finished product size(mm)
LYH998-138 1.6~0.045 the finest 0.038
LYH998-175 1.6~0.045 the finest 0.038
LYH998-175 1.6~0.045 the finest 0.038
LYH998-198 1.6~0.075 the finest 0.038
  Capacity(t/h)
LYH998-138 6.5~15
LYH998-175 11~25
LYH998-175 11~25
LYH998-198 15~30
  Overall dimensions(mm)length ×width× height
LYH998-138 13000×8500×10000
LYH998-175 15000×9500×12000
LYH998-175 15000×9500×12000
LYH998-198 20000× 15000×14000
  Main machine motor
Type Power(kw) Rotating speed(r/min)
LYH998-138 Y315M-6 110 990
LYH998-175 Y355M2-8 160 740
LYH998-175 Y355M2-8 160 740
LYH998-198 Y400-8 280 740
  Separator variable frequency motor
Type Power(kw) Rotating speed(r/min)
LYH998-138 Y180M-4 22~30 1470
LYH998-175 Y200L-4 30~37 1470
LYH998-175 Y200L-4 30~37 1470
LYH998-198 YX3-280-6 55 980
  Centrifugal ID fan motor
Type Power(kw) Rotating speed(r/min)
LYH998-138 Y315-4 110 1480
LYH998-175 Y315L2-4 200 1480
LYH998-175 Y315L2-4 200 1480
LYH998-198 Y355L-4 280 1480
  Elevator
Type Motor type Power(kw) Rotating speed(r/min)
LYH998-138 NE30 Y112M-4 3-5.5 1430
LYH998-175 NE30 Y112M-4 4-7.5 1440
LYH998-175 NE30 Y112M-4 4-7.5 1440
LYH998-198 NE50 Y160M-4 7.5-11 1440
  Jaw crusher
Type Motor type Power(kw) Rotating speed(r/min)
LYH998-138 PE250×750 Y200L2-6 22 970
LYH998-175 PE250×1000 Y200L2-6 30 970
LYH998-175 PE250×1000 Y200L2-6 30 970
LYH998-198 PE250×1200 Y315M2-6 37 990
  Belt feeder
Type Power(kw)
LYH998-138 B500 3
LYH998-175 B500 3
LYH998-175 B500 3
LYH998-198 B500 4
Note:*The output shown in this table takes limestone which finished product particle size of 0.075 (200 mesh) through the sieve rate of 80% as an example. The actual output changes with the system parameters and raw material properties.
*The moisture content of raw materials is below 3%.
*No further notice if the technical parameters change.
*Please consult Liyuanheng's technical engineers for information on system configuration and output under specific working conditions.

CHARACTERISTICS

Adopts airlock feeder, not only to ensure that the sealing dust does not leak out and realize the uniform feeding.

The new system adopts cage type separator, that the precision of powder selection and the stability of fineness are greatly improved. The output is increased by 5-10% under the same fineness than that of the mill with blade type separator.

There are two kinds of driving methods forLYH998 series new type intelligent Raymond grinding mill. One is bevel gear integral drive, which is more compact in structure, more convenient and quicker in installation and adjustment, and the efficiency is greatly increased. The drive gear box adopts internal oil pump, no need to add another oil pump or lubrication station, to realize the lubrication of the main shaft bearings and bevel pinion shaft bearings. This driving method is patented by our company. The other driving method is reducer drive.The reducer is upgraded with German Flender reducer technology, the output torque is large, stable and reliable, and the bearing adopts forced lubrication, and the cooling system adopts the air-cooled cooling system.

LYH998 series new environmentally friendly grinding mill adopts curved type air ducts, which tangential airflow inlet is smooth and with low resistance, the internal exit direction is conducive to the dispersion of material, and is not easy to block the material.

The scraperblade of LYH998 series new type environmental grinding mill adopts high wear-resistant alloy material, which has a long service life and only needs to replace the blade part when replacing, which improves the material utilization rate. In addition, when using the traditional plane-type scraper, the material shoveled up and piled up in a level, so that the middle parts of the grinding roller and grinding ring wear seriously. But curved-type scraper can guide the material to the vertical surface, so that the material can be ground by the upper, middle and lower parts of the grinding roller and grinding ring uniformly. It also increases the effective working area, thus increasing the output.

Isolated cyclone powder collector makes the rotational speed more precise, the fine material separation better, the efficiency of powder selecting greatly improved to 80~85%.The isolation structure is used between inner cylinder and the mixture powder flow, which can effectively improve the efficiency of powder selecting and the precision of powder selecting.

Non-resistance air inlet snail shell (small observation door without eddy current): the inner surface of internal door plate of the traditional mill air inlet snail shell observation door protrudes outward, which is not on the same plane with the air inlet snail shell inner surface, is easily occurring eddy current effect to increase system energy consumption. The inner surface of the internal door plate ofLYH998 series new type intelligent Raymond grinding mill and the air inlet snail shell inner surface are on the same curved surface, so that it can effectively avoid the eddy current effect. The imported wear-resistant steel used in the plate has quite high mechanical strength, and its mechanical properties are 3 times to 5 times that of ordinary low alloy steel plate, which can significantly improve the wear resistance of the shell, thus improving the service life of the machine.

The use of computer integrated control equipment operation is easier (a key start-stop), to reduce the labor intensity of workers. At the same time,it can ensure that the raw material is fed at uniform speed, to avoid and reduce the collision of grinding rollers and grinding rings, to extend the service life of the machine.In addition, the computer automatic alarms and shutdowns if there is computer control system failure, to reduce the damage to the machine and the troubleshooting time.Computer control can maximize production and significantly improve efficiency. Product quality is fully guaranteed, thus bringing objective profits to the company.

The use of pulse dust filter forms a real negative pressure operating system, no dust spillage, greatly improving the environmental condition of the production area. The whole production line is clean, environmental and dust-free, which is in line with the national environmental protection industrial policy.

WORKING PRINCIPLE

After crushed by the jaw crusher, the lump materialis sent to the raw material bin by the elevator or belt conveyor, and then the material is fed into the grinding chamber of the main machine by the belt conveyor for grinding in a uniform and quantitative continuous manner, relying on the grinding roller device hanging on the plum blossom frame in the main machine, rotating around the vertical axis, and the grinding roller rotating itself at the same time. Due to the role of centrifugal force when rotating, the grinding rollers swing outside, tightly pressed on the grinding ring, so that the material shoveled up by the scraper is sent to the space between grinding rollers and the grinding ring, and then crushed and ground by the rolling and extruding of the grinding rollers. After the material ground, the fan will blow the wind into the host grinding chamber, the powder is separated by the cage separatorplaced above the grinding chamber. The coarse powder will fall into the grinding chamber to regrind, the qualified fine powder will enter into the cyclone collector along with airflow. The collected fine powder discharged by ash valve isthe finished product. Airflow passes through the cyclone collector and then enters the fan to form a closed loop, to make the machine work continuously. The residual air enters the dust filter through the residual air pipe and is discharged after purification.

INSTALLATION AND DEBUGGING

1. Preparation matters before installation of the grinding mill

a. When the mill is transported to the site and not yet installed, it should be properly stored, and the exposed surfaces should be coated with rust-proof grease and avoid sunshine and rain, so as to prevent the machine body from rusting and water.
b. If it exceeds 6 months from the grinding mill leaving factory to putting into us, the main machine center shaft system, drive device, grinding roller device, separator, etc. should be cleaned and inspected, and add enough lubricating oil to each component.
c.The foundation of main machine, main fan, jaw crusher and bucket elevator shall be prefabricated reinforced concrete foundation.
d. The surface of the foundation should be leveled with a leveling ruler, and the depth of the concrete should be at least 100-200mm deeper than the corresponding holes of the foundation bolts, which should be determined according to the local soil quality and climate.
e. Reserve 100-150mm wide secondary grouting slots at the location of the foundation bolts holes.
f. Add a water pit and make the ladder at the appropriate location of the pit.
g. Upper surface of pre-embedded iron and the ground level should be on the same plane. The welding of pre-embedded iron should be solid and reliable.

2. Grinding mill installation

a. Install the main machine at first, then correct the drive device to ensure that the large pulley of main machine and the belt pulley of main motor are aligned and parallel to the center line, and ensure the pre-tensioning force of the belt to prevent slipping and belt burning.
b. During installing, it must ensure that the large pulley of the separator and the belt pulley of the separator motor are aligned and the center line is parallel, and ensure the pre-tensioning force of the belt to prevent slipping and belt burning.
c. On-site installation of pipeline, the connection between the components should be added sealing gasket. Never allow air leakage phenomenon to affectthe output.
d. If two components can not be correctly matched due to the foundation error and manufacturing error, they should be connected after local repairing.

OPERATING PROCEDURE

Before starting the grinding mill, check whether all inspection doors are closed tightly. Start the grinding mill in the following order: (under normal condition, it is recommended to use the computer one-key start-stop function)

1. Start the finished product elevator;
2. Start the finished product screw conveyor;
3. Start the dust filter;
4. Start the powder separator, and adjust the speed to the required speed according to the product fineness;
5. Start the centrifugal induced draft fan (start with no load and load it after normal operation);
6. Start the main machine, to prevent the grinding roller and grinding ring fromexcessive wear and avoid excessive vibration of the machine, the no load test running time of main machine should not be more than 2 minutes.
7. Start the airlock feeder;
8. Start the belt feeder. At this time, the grinding work starts.

2.When stopping the machine, each equipment should be shut down in the reverse order of starting.

1. Close the belt feeder at first to stop feeding.
2. Do not stop the main machine immediately, stop the motor of main machine until the material is ground over (about two minutes). The material emptying is conducive to shorten the next host motor startup time of the main machine motor, to extend the service life of the motor.
3. After the main machine stops, stop the main motor after the residual powder inside the mill blown.
4. Close the powder separator;
5. Close the dust filter.

3.Notes of grinding mill operation:

1.No maintenance and refueling are allowed when the grinding mill in normal operation to ensure safety.
2.As the grinding mill makes use of the impact and friction among grinding rollers, grinding ring and the material, to crush the material, so the vibration and noise is large duringoperation, but the sound is uniformwithoutabnormal sound.If there is abnormal sound or current of main motor suddenly rises and can not come down after a long time, then shut down the machine immediately for inspection.
3.The material for grinding should be lumpy.If it is powdery or lumpy mixed with much powder, it will reduce the output of the grinding mill.
4.The motor of powder separatoris frequency controlled. The user should select the corresponding speed of the powder separator according to the fineness of the finished material. The higher the speed of the powder separator, the finer the size of the finished product.
5.Frequently check the bearings temperaturedoes not exceed 70 ℃, temperature rise does not exceed 35 ℃. If there is abnormal noise, it should be shut down for inspection.

LUBRICATION SYSTEM

Due to the dusty working environment and harsh condition of the grinding mill, lubrication must be carried out in accordance with the lubrication table (see table) in order to ensure the normal operation and life of the machine.
When the new machine is used, there will be iron particles falling from the bevel gear of the drive part of the machine, to prevent the machine from quickly wear out, the oil should be changed once after 300 hours of starting, and then the oil should be changed according to the period of the lubrication table. Each time ofoil changing,drain out the old oil and clean the inside with kerosene or diesel oil, and then inject the new lubricant. At the same time, pay attention to the oil level. The oil level of spindle drive device is the oil window lower line. Do not make the rotating direction wrong of the drive device which lubricated by spiral oil pump, otherwise the oil pump will not work and result in bearings without oil.
The oil level of the reducer boxes of airlock feeder and elevator as well as fan drive box should be half of the oil mark.
The lubricating oil should be filtered before filling, and the grease nipple should be wiped cleanlyto prevent dust.
The working conditions of the grinding roller assembly are particularly harsh, so its bearing lubrication should be ensured and it should be cleaned regularly.

SYSTEM LUBRICATION LIST

Lubrication position Lubrication method Lubricating oil name Lubrication number Time for each refueling Note
Manual Oil box
Upper bearing of main shaft of main machine   No.3 MoS, complex calcium base lubricating oil 2 1-3 days Lithium base grease generation
Grinding roller device   No.3 MoS, complex calcium base lubricating oil 8 2 days Lithium base grease generation
Bearing base of main fan   machine oil 2 keep the oil line  
Bearing base of separator   No.3 MoS, complex calcium base lubricating oil 2 1 week Lithium base grease generation
Bearing base of elevator   No.3 MoS, complex calcium base lubricating oil 4 1 week Lithium base grease generation
Reducer of airlock feeder   machine oil 1 keep the oil line  
Bearing of airlock feeder   No.3 MoS, complex calcium base lubricating oil 1 1 week Lithium base grease generation
Screw conveyor head, tail bearing base   No.3 MoS, complex calcium base lubricating oil 2 1 week Lithium base grease generation
Screw conveyor hanger shaft   No.3 MoS, complex calcium base lubricating oil according to the length 1 week Lithium base grease generation
Elevator gear box   machine oil 1 keep the oil line change oil every three months
Main machine gear box   Synthetic oil VG150-220 1 keep the oil line,300 hours for the first time, 2000 hours after that Maintenance, cleaning, oil change
Lubrication position Upper bearing of main shaft of main machine
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number 2
Time for each refueling 1-3days
Note ZL-1Lithium base grease generation
Lubrication position Grinding roller device
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number 8
Time for each refueling 2days
Note ZL-1Lithium base grease generation
Lubrication position Bearing base of main fan
Lubrication method Oil box
Lubricating oil name HJ-40machine oil
Lubrication number 2
Time for each refueling keep the oil line
Note  
Lubrication position Bearing base of separator
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number 2
Time for each refueling 1week
Note ZL-1Lithium base grease generation
Lubrication position Bearing base of elevator
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number 4
Time for each refueling 1week
Note ZL-1Lithium base grease generation
Lubrication position Reducer of airlock feeder
Lubrication method Oil box
Lubricating oil name HJ-40machine oil
Lubrication number 1
Time for each refueling keep the oil line
Note  
Lubrication position Bearing of airlock feeder
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number 1
Time for each refueling 1week
Note ZL-1Lithium base grease generation
Lubrication position crew conveyor head, tail bearing base
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number 2
Time for each refueling 1week
Note ZL-1Lithium base grease generation
Lubrication position Screw conveyor hanger shaft
Lubrication method Manual
Lubricating oil name No.3 MoS, complex calcium base lubricating oil
Lubrication number according to the length
Time for each refueling 1week
Note ZL-1Lithium base grease generation
Lubrication position Elevator gear box
Lubrication method Oil box
Lubricating oil name HJ-40machine oil
Lubrication number 1
Time for each refueling keep the oil line
Note change oil every three months
Lubrication position 主机齿轮箱Main machine gear box
Lubrication method Oil box
Lubricating oil name Synthetic oil VG150-220
Lubrication number 1
Time for each refueling keep the oil line,300 hours for the first time, 2000 hours after that
Note aintenance, cleaning, oil change

MAINTENANCE

1.When the new machine is put into production, the looseness of the connecting bolts of each part should be checked frequently, especially the bolts of the main machine and the grinding roller device.
2.The grinding mill should have special management during use.The operator should be trained to understandsthe principle and performance of the mill, and be familiar with the operating procedures before starting the job.
3.In order to make the grinding mill work properly, the “maintenance and safe operating regulations” of the equipment should be formulated to ensure the long-term normal operation of the grinding mill, and at the same time it should have necessary maintenance tools, lubricating oil and accessories.
4.The grinding mill should be overhauled after a certain period of time. Repair and replace the wearing grinding rollers, grinding rings, scraper etc. When replacing the grinding rollers, all grinding rollers inside the mill must be replaced at the same time to ensure the balance of the main machine.
5.When the service time of the grinding roller device exceeds 500 hours or so, the grinding roller assembly should be removed for cleaning and maintenance.Clean the dirty oil and dust cleaning inside it and replace the wearing parts in time. Generally, remove the covers at both ends to clean the bearings.If the inside is too dirty or it is not cleaned for two or three cleaning cycles, it should be completely removed for cleaning and maintenance.

The following points should be noted when disassembling the grinding roller assembly.
a. The disassembly site should be clean and free of dust.
b. The upper bearing nut and the lower bearing nut are positive and negative nuts, pay attention to the direction of rotation when tightening or loosening.
c. The upper and lower bearings are lubricated with No.3 molybdenum disulfide grease, and it is suitable for the grease to fill half of the bearing gap.
d. The wool felt ring should be soaked with oil.
e. The bearing cover is sealed with mechanical sealant.
f. Seal the felt or asbestos packing through the slotted nut thin ring. When the slotted nut is pressed, it should not be too tight or too loose to make the roller drive flexible. The compression bolt should deform the thin ring of the slotted nut. Periodically check whether the bolts on the slotted nuts are loose.
g. After the assembly is completed, the grinding roller should rotate flexibly.

6. The grinding mill should have a major maintenance every 2000 hours.Clean the gear box and all drive components, replacegear oil, repair and replace the wearing parts, to ensure the normal operation of the machine.


COMMON FAULTS AND SOLUTIONS

Common faults Causes and phenomena Solutions
1.No powder or little powder with low output ① The airlock valve is not adjusted properly and the seal is not tight, causing powder to be sucked back.
② The scraper is worn out, and the material can not be shoveled.
③ Clogged pipes, air leakage from pipes and flange connections.
① Check and adjust the seal of the airlock valve.
② Replace the scraper.
③ If the pipeline is blocked, clean it and unclog it; if it leaks, reseal it to prevent the dust from being sucked back.
2.The finished product is too coarse or too fine. ① Powder separator blade is wearing seriously without classifying effect.
② Improper powder separator speed.
③ Improper fan airflow.
① Replace the powder separator blade.
② Adjust the speed of powder separator appropriately.
③ Adjust the inlet air volume by adjusting the rotating speed of the fan.
3.Mill current rises, machine temperature rises, and fan current drops. ① Overfeeding, air ducts clogged with powder.
② Poor pipeline exhausting and circulating airflow heating cause rising of the current and temperature of the main machine,as well as dropping of fan current .
① Reduce the amount of feeding, remove accumulated powder in air ducts .
② Open the valve of the residual air duct, and control the humidity of the incoming material below 6%.
4.Grinding mills are noisy and use large vibration ① The feeding amount is small, and the grinding roller smashes the grinding ring.
② Hard material with large impact, or no material layer.
③ The grinding roller and ring are out of round and deformed seriously.
④ Foundation bolts loose.
① Increase the feeding volume.
② Reduce feed size, increase feed density
③ Replace the grinding roller and ring.
④ Check and tighten the foundation bolts.
5.Grinding mill fan vibration ① Powder accumulates on the blades or the wear is unbalanced.
② Worn drive shaft or damaged bearings.
① Remove the powder accumulated on the blades or replace the blades.
② Repair or replace the drive shaft and bearings.
6.Grinding mill gearbox heating ① The oil viscosity is so thick that the threaded pump won't hit it, causing the upper bearings lack of oil. ① Check whether the grade and viscosity of the oil meets the requirements of the manual's lubrication system table.
7.Powder separator oscillation ① Powder selecting blade accumulates powder, rotor is unbalanced.
② Powder separator shaft or bearing damage causing clearance.
① Remove the powder accumulated on the blades.
② Repair or replace the shaft or bearing of the powder separator and adjust the clearance.
8.Damage to the bearing of the grinding roller device ① Oil breakage or damaged seal ring.
② Lack of maintenance and cleaning.
① Timely refueling according to the specified time.
② Regular cleaning, replacing oil seals.
Common faults 1.No powder or little powder with low output
Causes and phenomena ① The airlock valve is not adjusted properly and the seal is not tight, causing powder to be sucked back.
② The scraper is worn out, and the material can not be shoveled.
③ Clogged pipes, air leakage from pipes and flange connections.
Solutions ① Check and adjust the seal of the airlock valve.
② Replace the scraper.
③ If the pipeline is blocked, clean it and unclog it; if it leaks, reseal it to prevent the dust from being sucked back.
Common faults 2.The finished product is too coarse or too fine.
Causes and phenomena ① Powder separator blade is wearing seriously without classifying effect
② Improper powder separator speed.
③ Improper fan airflow.
Solutions ① Replace the powder separator blade.
② Adjust the speed of powder separator appropriately.
③ Adjust the inlet air volume by adjusting the rotating speed of the fan.
Common faults 3.Mill current rises, machine temperature rises, and fan current drops.
Causes and phenomena ① Overfeeding, air ducts clogged with powder.
② Poor pipeline exhausting and circulating airflow heating cause rising of the current and temperature of the main machine,as well as dropping of fan current .
Solutions ① Reduce the amount of feeding, remove accumulated powder in air ducts .
② Open the valve of the residual air duct, and control the humidity of the incoming material below 6%.
Common faults 4.Grinding mills are noisy and use large vibration
Causes and phenomena ① The feeding amount is small, and the grinding roller smashes the grinding ring.
② Hard material with large impact, or no material layer.
③ The grinding roller and ring are out of round and deformed seriously.
④ Foundation bolts loose.
Solutions ① Increase the feeding volume.
② Reduce feed size, increase feed density
③ Replace the grinding roller and ring.
④ Check and tighten the foundation bolts.
Common faults 5.Grinding mill fan vibration
Causes and phenomena ① Powder accumulates on the blades or the wear is unbalanced.
② Worn drive shaft or damaged bearings
Solutions ① Remove the powder accumulated on the blades or replace the blades.
② Repair or replace the drive shaft and bearings.
Common faults 6.Grinding mill gearbox heating
Causes and phenomena ① The oil viscosity is so thick that the threaded pump won't hit it, causing the upper bearings lack of oil.
Solutions ① Check whether the grade and viscosity of the oil meets the requirements of the manual's lubrication system table.
Common faults 7.Powder separator oscillation
Causes and phenomena ① Powder selecting blade accumulates powder, rotor is unbalanced.
② Powder separator shaft or bearing damage causing clearance.
Solutions ① Remove the powder accumulated on the blades.
② Repair or replace the shaft or bearing of the powder separator and adjust the clearance.
Common faults 8.Damage to the bearing of the grinding roller device
Causes and phenomena ① Oil breakage or damaged seal ring.
② Lack of maintenance and cleaning.
Solutions ① Timely refueling according to the specified time.
② Regular cleaning, replacing oil seals.