LYH998 series new intelligent environmental protection Raymond Mill
Overview
LYH998 series new environmental grinding mill is a vertical complete structure which covers a small area and the main machinedrive device adopts closed gear box which can drive smoothly. The important parts of the mill are made of high-quality steel, so the whole machine is wear-resistant and reliable. The electrical device of the mill adopts centralized control of advanced and reasonable selection, and high degree of automation. Belt speed feeder can ensure the amount of material in the mill, which is easy to adjust and maintain and very power saving. The mill is operated under full negative pressure, and the site environment has been significantly improved.
APPLICATION
The grinding mill is mainly suitable for grinding processing of metallurgy, building materials, chemical industry, mining and other mineral materials. It can grind limestone, calcite, calcium oxide, calcium hydroxide, quartz, feldspar, talcum, barite, fluorite, rare earth, marble, ceramic, bauxite, manganese ore, iron ore, copper ore, phosphate ore, iron oxide red, zircon sand, slag, water granulated slag, cement clinker, activated carbon, dolomite, granite, garnet, Iron oxide yellow, soybean cake, chemical fertilizer, compound fertilizer, fly ash, bituminous coal, coking coal, lignite, rhodochrosite, chromium oxide green, gold, red mud, clay, kaolin, coke, gangue, china clay, bluestone, fluorite, bentonite, medical stone, rhyolite, greenstone, pyrophyllite, shale, purple sands, chlorite, multiple rocks, basalt, gypsum, graphite, silicon carbide, thermal insulation materials and all kinds of non-flammable and explosive mineral materials which Moh's hardness is below 7 grade and water content below 6%. The granularity of the finished product can be adjusted between 0.25 and 0.023 millimeters (equivalent to 60 mesh and 600 mesh) according to different requirements.





TECHNICAL PARAMETERS
Name and type | LYH998-138 | LYH998-175 | LYH998-175 | LYH998-198 | |
Ring roller number (pc) | 4 | 4 | 5 | 4 | |
Grinding roller outer diameter × height(mm) | Ф460x240 | Ф580x280 | Ф520x280 | Ф620x300 | |
Grinding ring inner diameter × height(mm) | Ф1380x240 | Φ1750x280 | Φ1750x280 | Φ1980x300 | |
Main machine rotating speed(r/min) | 96 | 75 | 75 | 70 | |
Max. feeding size(mm) | <35 | <40 | <40 | <50 | |
Finished product size(mm) | 1.6~0.045 | 1.6~0.045 | 1.6~0.045 | 1.6~0.075 | |
the finest 0.038 | the finest 0.038 | the finest 0.038 | the finest 0.038 | ||
Capacity(t/h) | 6.5~15 | 11~25 | 11~25 | 15~30 | |
Overall dimensions(mm) length ×width× height |
13000x8500x10000 | 15000x9500x12000 | 15000x9500x12000 | 20000x 15000x14000 | |
Main machine motor | Type | Y315M-6 | Y355M2-8 | Y355M2-8 | Y400-8 |
Power(kw) | 110 | 160 | 160 | 280 | |
Rotating speed(r/min) | 990 | 740 | 740 | 740 | |
Separator variable frequency motor | Type | Y180M-4 | Y200L-4 | Y200L-4 | YX3-280-6 |
Power(kw) | 22~30 | 30~37 | 30~37 | 55 | |
Rotating speed(r/min) | 1470 | 1470 | 1470 | 980 | |
Centrifugal ID fan motor | Type | Y315-4 | Y315L2-4 | Y315L2-4 | Y355L-4 |
Power(kw) | 110 | 200 | 200 | 280 | |
Rotating speed(r/min) | 1480 | 1480 | 1480 | 1480 | |
Elevator | Type | NE30 | NE30 | NE30 | NE50 |
Motor type | Y112M-4 | Y112M-4 | Y112M-4 | Y160M-4 | |
Power(kw) | 3-5.5 | 4-7.5 | 4-7.5 | 7.5-11 | |
Rotating speed(r/min) | 1430 | 1440 | 1440 | 1440 | |
Jaw crusher | Type | PE250x750 | PE250x1000 | PE250x1000 | PE250x1200 |
Motor type | Y200L2-6 | Y200L2-6 | Y200L2-6 | Y315M2-6 | |
Power(kw) | 22 | 30 | 30 | 37 | |
Rotating speed(r/min) | 970 | 970 | 970 | 990 | |
Belt feeder | Type | B500 | B500 | B500 | B500 |
Power(kw) | 3 | 3 | 3 | 4 |
Ring roller number (pc) | ||||
LYH998-138 | 4 | |||
LYH998-175 | 4 | |||
LYH998-175 | 5 | |||
LYH998-198 | 4 | |||
Grinding roller outer diameter × height(mm) | ||||
LYH998-138 | Ф460×240 | |||
LYH998-175 | Ф580×280 | |||
LYH998-175 | Ф520×280 | |||
LYH998-198 | Ф620×300 | |||
Grinding ring inner diameter × height(mm) | ||||
LYH998-138 | Ф1380×240 | |||
LYH998-175 | Φ1750×280 | |||
LYH998-175 | Φ1750×280 | |||
LYH998-198 | Φ1980×300 | |||
Main machine rotating speed(r/min) | ||||
LYH998-138 | 96 | |||
LYH998-175 | 75 | |||
LYH998-175 | 75 | |||
LYH998-198 | 70 | |||
Max. feeding size(mm) | ||||
LYH998-138 | <35 | |||
LYH998-175 | <40 | |||
LYH998-175 | <40 | |||
LYH998-198 | <50 | |||
Finished product size(mm) | ||||
LYH998-138 | 1.6~0.045 the finest 0.038 | |||
LYH998-175 | 1.6~0.045 the finest 0.038 | |||
LYH998-175 | 1.6~0.045 the finest 0.038 | |||
LYH998-198 | 1.6~0.075 the finest 0.038 | |||
Capacity(t/h) | ||||
LYH998-138 | 6.5~15 | |||
LYH998-175 | 11~25 | |||
LYH998-175 | 11~25 | |||
LYH998-198 | 15~30 | |||
Overall dimensions(mm)length ×width× height | ||||
LYH998-138 | 13000×8500×10000 | |||
LYH998-175 | 15000×9500×12000 | |||
LYH998-175 | 15000×9500×12000 | |||
LYH998-198 | 20000× 15000×14000 | |||
Main machine motor | ||||
Type | Power(kw) | Rotating speed(r/min) | ||
LYH998-138 | Y315M-6 | 110 | 990 | |
LYH998-175 | Y355M2-8 | 160 | 740 | |
LYH998-175 | Y355M2-8 | 160 | 740 | |
LYH998-198 | Y400-8 | 280 | 740 | |
Separator variable frequency motor | ||||
Type | Power(kw) | Rotating speed(r/min) | ||
LYH998-138 | Y180M-4 | 22~30 | 1470 | |
LYH998-175 | Y200L-4 | 30~37 | 1470 | |
LYH998-175 | Y200L-4 | 30~37 | 1470 | |
LYH998-198 | YX3-280-6 | 55 | 980 | |
Centrifugal ID fan motor | ||||
Type | Power(kw) | Rotating speed(r/min) | ||
LYH998-138 | Y315-4 | 110 | 1480 | |
LYH998-175 | Y315L2-4 | 200 | 1480 | |
LYH998-175 | Y315L2-4 | 200 | 1480 | |
LYH998-198 | Y355L-4 | 280 | 1480 | |
Elevator | ||||
Type | Motor type | Power(kw) | Rotating speed(r/min) | |
LYH998-138 | NE30 | Y112M-4 | 3-5.5 | 1430 |
LYH998-175 | NE30 | Y112M-4 | 4-7.5 | 1440 |
LYH998-175 | NE30 | Y112M-4 | 4-7.5 | 1440 |
LYH998-198 | NE50 | Y160M-4 | 7.5-11 | 1440 |
Jaw crusher | ||||
Type | Motor type | Power(kw) | Rotating speed(r/min) | |
LYH998-138 | PE250×750 | Y200L2-6 | 22 | 970 |
LYH998-175 | PE250×1000 | Y200L2-6 | 30 | 970 |
LYH998-175 | PE250×1000 | Y200L2-6 | 30 | 970 |
LYH998-198 | PE250×1200 | Y315M2-6 | 37 | 990 |
Belt feeder | ||||
Type | Power(kw) | |||
LYH998-138 | B500 | 3 | ||
LYH998-175 | B500 | 3 | ||
LYH998-175 | B500 | 3 | ||
LYH998-198 | B500 | 4 |
*The moisture content of raw materials is below 3%.
*No further notice if the technical parameters change.
*Please consult Liyuanheng's technical engineers for information on system configuration and output under specific working conditions.
CHARACTERISTICS
Adopts airlock feeder, not only to ensure that the sealing dust does not leak out and realize the uniform feeding.
The new system adopts cage type separator, that the precision of powder selection and the stability of fineness are greatly improved. The output is increased by 5-10% under the same fineness than that of the mill with blade type separator.
There are two kinds of driving methods forLYH998 series new type intelligent Raymond grinding mill. One is bevel gear integral drive, which is more compact in structure, more convenient and quicker in installation and adjustment, and the efficiency is greatly increased. The drive gear box adopts internal oil pump, no need to add another oil pump or lubrication station, to realize the lubrication of the main shaft bearings and bevel pinion shaft bearings. This driving method is patented by our company. The other driving method is reducer drive.The reducer is upgraded with German Flender reducer technology, the output torque is large, stable and reliable, and the bearing adopts forced lubrication, and the cooling system adopts the air-cooled cooling system.
LYH998 series new environmentally friendly grinding mill adopts curved type air ducts, which tangential airflow inlet is smooth and with low resistance, the internal exit direction is conducive to the dispersion of material, and is not easy to block the material.
The scraperblade of LYH998 series new type environmental grinding mill adopts high wear-resistant alloy material, which has a long service life and only needs to replace the blade part when replacing, which improves the material utilization rate. In addition, when using the traditional plane-type scraper, the material shoveled up and piled up in a level, so that the middle parts of the grinding roller and grinding ring wear seriously. But curved-type scraper can guide the material to the vertical surface, so that the material can be ground by the upper, middle and lower parts of the grinding roller and grinding ring uniformly. It also increases the effective working area, thus increasing the output.
Isolated cyclone powder collector makes the rotational speed more precise, the fine material separation better, the efficiency of powder selecting greatly improved to 80~85%.The isolation structure is used between inner cylinder and the mixture powder flow, which can effectively improve the efficiency of powder selecting and the precision of powder selecting.
Non-resistance air inlet snail shell (small observation door without eddy current): the inner surface of internal door plate of the traditional mill air inlet snail shell observation door protrudes outward, which is not on the same plane with the air inlet snail shell inner surface, is easily occurring eddy current effect to increase system energy consumption. The inner surface of the internal door plate ofLYH998 series new type intelligent Raymond grinding mill and the air inlet snail shell inner surface are on the same curved surface, so that it can effectively avoid the eddy current effect. The imported wear-resistant steel used in the plate has quite high mechanical strength, and its mechanical properties are 3 times to 5 times that of ordinary low alloy steel plate, which can significantly improve the wear resistance of the shell, thus improving the service life of the machine.
The use of computer integrated control equipment operation is easier (a key start-stop), to reduce the labor intensity of workers. At the same time,it can ensure that the raw material is fed at uniform speed, to avoid and reduce the collision of grinding rollers and grinding rings, to extend the service life of the machine.In addition, the computer automatic alarms and shutdowns if there is computer control system failure, to reduce the damage to the machine and the troubleshooting time.Computer control can maximize production and significantly improve efficiency. Product quality is fully guaranteed, thus bringing objective profits to the company.
The use of pulse dust filter forms a real negative pressure operating system, no dust spillage, greatly improving the environmental condition of the production area. The whole production line is clean, environmental and dust-free, which is in line with the national environmental protection industrial policy.
WORKING PRINCIPLE
INSTALLATION AND DEBUGGING
1. Preparation matters before installation of the grinding mill
b. If it exceeds 6 months from the grinding mill leaving factory to putting into us, the main machine center shaft system, drive device, grinding roller device, separator, etc. should be cleaned and inspected, and add enough lubricating oil to each component.
c.The foundation of main machine, main fan, jaw crusher and bucket elevator shall be prefabricated reinforced concrete foundation.
d. The surface of the foundation should be leveled with a leveling ruler, and the depth of the concrete should be at least 100-200mm deeper than the corresponding holes of the foundation bolts, which should be determined according to the local soil quality and climate.
e. Reserve 100-150mm wide secondary grouting slots at the location of the foundation bolts holes.
f. Add a water pit and make the ladder at the appropriate location of the pit.
g. Upper surface of pre-embedded iron and the ground level should be on the same plane. The welding of pre-embedded iron should be solid and reliable.
2. Grinding mill installation
b. During installing, it must ensure that the large pulley of the separator and the belt pulley of the separator motor are aligned and the center line is parallel, and ensure the pre-tensioning force of the belt to prevent slipping and belt burning.
c. On-site installation of pipeline, the connection between the components should be added sealing gasket. Never allow air leakage phenomenon to affectthe output.
d. If two components can not be correctly matched due to the foundation error and manufacturing error, they should be connected after local repairing.
OPERATING PROCEDURE
Before starting the grinding mill, check whether all inspection doors are closed tightly. Start the grinding mill in the following order: (under normal condition, it is recommended to use the computer one-key start-stop function)
2. Start the finished product screw conveyor;
3. Start the dust filter;
4. Start the powder separator, and adjust the speed to the required speed according to the product fineness;
5. Start the centrifugal induced draft fan (start with no load and load it after normal operation);
6. Start the main machine, to prevent the grinding roller and grinding ring fromexcessive wear and avoid excessive vibration of the machine, the no load test running time of main machine should not be more than 2 minutes.
7. Start the airlock feeder;
8. Start the belt feeder. At this time, the grinding work starts.
2.When stopping the machine, each equipment should be shut down in the reverse order of starting.
2. Do not stop the main machine immediately, stop the motor of main machine until the material is ground over (about two minutes). The material emptying is conducive to shorten the next host motor startup time of the main machine motor, to extend the service life of the motor.
3. After the main machine stops, stop the main motor after the residual powder inside the mill blown.
4. Close the powder separator;
5. Close the dust filter.
3.Notes of grinding mill operation:
2.As the grinding mill makes use of the impact and friction among grinding rollers, grinding ring and the material, to crush the material, so the vibration and noise is large duringoperation, but the sound is uniformwithoutabnormal sound.If there is abnormal sound or current of main motor suddenly rises and can not come down after a long time, then shut down the machine immediately for inspection.
3.The material for grinding should be lumpy.If it is powdery or lumpy mixed with much powder, it will reduce the output of the grinding mill.
4.The motor of powder separatoris frequency controlled. The user should select the corresponding speed of the powder separator according to the fineness of the finished material. The higher the speed of the powder separator, the finer the size of the finished product.
5.Frequently check the bearings temperaturedoes not exceed 70 ℃, temperature rise does not exceed 35 ℃. If there is abnormal noise, it should be shut down for inspection.
LUBRICATION SYSTEM
When the new machine is used, there will be iron particles falling from the bevel gear of the drive part of the machine, to prevent the machine from quickly wear out, the oil should be changed once after 300 hours of starting, and then the oil should be changed according to the period of the lubrication table. Each time ofoil changing,drain out the old oil and clean the inside with kerosene or diesel oil, and then inject the new lubricant. At the same time, pay attention to the oil level. The oil level of spindle drive device is the oil window lower line. Do not make the rotating direction wrong of the drive device which lubricated by spiral oil pump, otherwise the oil pump will not work and result in bearings without oil.
The oil level of the reducer boxes of airlock feeder and elevator as well as fan drive box should be half of the oil mark.
The lubricating oil should be filtered before filling, and the grease nipple should be wiped cleanlyto prevent dust.
The working conditions of the grinding roller assembly are particularly harsh, so its bearing lubrication should be ensured and it should be cleaned regularly.
SYSTEM LUBRICATION LIST
Lubrication position | Lubrication method | Lubricating oil name | Lubrication number | Time for each refueling | Note | |
Manual | Oil box | |||||
Upper bearing of main shaft of main machine | ▲ | No.3 MoS, complex calcium base lubricating oil | 2 | 1-3 days | Lithium base grease generation | |
Grinding roller device | ▲ | No.3 MoS, complex calcium base lubricating oil | 8 | 2 days | Lithium base grease generation | |
Bearing base of main fan | ▲ | machine oil | 2 | keep the oil line | ||
Bearing base of separator | ▲ | No.3 MoS, complex calcium base lubricating oil | 2 | 1 week | Lithium base grease generation | |
Bearing base of elevator | ▲ | No.3 MoS, complex calcium base lubricating oil | 4 | 1 week | Lithium base grease generation | |
Reducer of airlock feeder | ▲ | machine oil | 1 | keep the oil line | ||
Bearing of airlock feeder | ▲ | No.3 MoS, complex calcium base lubricating oil | 1 | 1 week | Lithium base grease generation | |
Screw conveyor head, tail bearing base | ▲ | No.3 MoS, complex calcium base lubricating oil | 2 | 1 week | Lithium base grease generation | |
Screw conveyor hanger shaft | ▲ | No.3 MoS, complex calcium base lubricating oil | according to the length | 1 week | Lithium base grease generation | |
Elevator gear box | ▲ | machine oil | 1 | keep the oil line | change oil every three months | |
Main machine gear box | ▲ | Synthetic oil VG150-220 | 1 | keep the oil line,300 hours for the first time, 2000 hours after that | Maintenance, cleaning, oil change |
Lubrication position | Upper bearing of main shaft of main machine |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | 2 |
Time for each refueling | 1-3days |
Note | ZL-1Lithium base grease generation |
Lubrication position | Grinding roller device |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | 8 |
Time for each refueling | 2days |
Note | ZL-1Lithium base grease generation |
Lubrication position | Bearing base of main fan |
Lubrication method | Oil box |
Lubricating oil name | HJ-40machine oil |
Lubrication number | 2 |
Time for each refueling | keep the oil line |
Note | |
Lubrication position | Bearing base of separator |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | 2 |
Time for each refueling | 1week |
Note | ZL-1Lithium base grease generation |
Lubrication position | Bearing base of elevator |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | 4 |
Time for each refueling | 1week |
Note | ZL-1Lithium base grease generation |
Lubrication position | Reducer of airlock feeder |
Lubrication method | Oil box |
Lubricating oil name | HJ-40machine oil |
Lubrication number | 1 |
Time for each refueling | keep the oil line |
Note | |
Lubrication position | Bearing of airlock feeder |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | 1 |
Time for each refueling | 1week |
Note | ZL-1Lithium base grease generation |
Lubrication position | crew conveyor head, tail bearing base |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | 2 |
Time for each refueling | 1week |
Note | ZL-1Lithium base grease generation |
Lubrication position | Screw conveyor hanger shaft |
Lubrication method | Manual |
Lubricating oil name | No.3 MoS, complex calcium base lubricating oil |
Lubrication number | according to the length |
Time for each refueling | 1week |
Note | ZL-1Lithium base grease generation |
Lubrication position | Elevator gear box |
Lubrication method | Oil box |
Lubricating oil name | HJ-40machine oil |
Lubrication number | 1 |
Time for each refueling | keep the oil line |
Note | change oil every three months |
Lubrication position | 主机齿轮箱Main machine gear box |
Lubrication method | Oil box |
Lubricating oil name | Synthetic oil VG150-220 |
Lubrication number | 1 |
Time for each refueling | keep the oil line,300 hours for the first time, 2000 hours after that |
Note | aintenance, cleaning, oil change |
MAINTENANCE
1.When the new machine is put into production, the looseness of the connecting bolts of each part should be checked frequently, especially the bolts of the main machine and the grinding roller device.
2.The grinding mill should have special management during use.The operator should be trained to understandsthe principle and performance of the mill, and be familiar with the operating procedures before starting the job.
3.In order to make the grinding mill work properly, the “maintenance and safe operating regulations” of the equipment should be formulated to ensure the long-term normal operation of the grinding mill, and at the same time it should have necessary maintenance tools, lubricating oil and accessories.
4.The grinding mill should be overhauled after a certain period of time. Repair and replace the wearing grinding rollers, grinding rings, scraper etc. When replacing the grinding rollers, all grinding rollers inside the mill must be replaced at the same time to ensure the balance of the main machine.
5.When the service time of the grinding roller device exceeds 500 hours or so, the grinding roller assembly should be removed for cleaning and maintenance.Clean the dirty oil and dust cleaning inside it and replace the wearing parts in time. Generally, remove the covers at both ends to clean the bearings.If the inside is too dirty or it is not cleaned for two or three cleaning cycles, it should be completely removed for cleaning and maintenance.
The following points should be noted when disassembling the grinding roller assembly.
a. The disassembly site should be clean and free of dust.
b. The upper bearing nut and the lower bearing nut are positive and negative nuts, pay attention to the direction of rotation when tightening or loosening.
c. The upper and lower bearings are lubricated with No.3 molybdenum disulfide grease, and it is suitable for the grease to fill half of the bearing gap.
d. The wool felt ring should be soaked with oil.
e. The bearing cover is sealed with mechanical sealant.
f. Seal the felt or asbestos packing through the slotted nut thin ring. When the slotted nut is pressed, it should not be too tight or too loose to make the roller drive flexible. The compression bolt should deform the thin ring of the slotted nut. Periodically check whether the bolts on the slotted nuts are loose.
g. After the assembly is completed, the grinding roller should rotate flexibly.
6. The grinding mill should have a major maintenance every 2000 hours.Clean the gear box and all drive components, replacegear oil, repair and replace the wearing parts, to ensure the normal operation of the machine.
COMMON FAULTS AND SOLUTIONS
Common faults | Causes and phenomena | Solutions |
1.No powder or little powder with low output | ① The airlock valve is not adjusted properly and the seal is not tight, causing powder to be sucked back. ② The scraper is worn out, and the material can not be shoveled. ③ Clogged pipes, air leakage from pipes and flange connections. |
① Check and adjust the seal of the airlock valve. ② Replace the scraper. ③ If the pipeline is blocked, clean it and unclog it; if it leaks, reseal it to prevent the dust from being sucked back. |
2.The finished product is too coarse or too fine. | ① Powder separator blade is wearing seriously without classifying effect. ② Improper powder separator speed. ③ Improper fan airflow. |
① Replace the powder separator blade. ② Adjust the speed of powder separator appropriately. ③ Adjust the inlet air volume by adjusting the rotating speed of the fan. |
3.Mill current rises, machine temperature rises, and fan current drops. | ① Overfeeding, air ducts clogged with powder. ② Poor pipeline exhausting and circulating airflow heating cause rising of the current and temperature of the main machine,as well as dropping of fan current . |
① Reduce the amount of feeding, remove accumulated powder in air ducts . ② Open the valve of the residual air duct, and control the humidity of the incoming material below 6%. |
4.Grinding mills are noisy and use large vibration | ① The feeding amount is small, and the grinding roller smashes the grinding ring. ② Hard material with large impact, or no material layer. ③ The grinding roller and ring are out of round and deformed seriously. ④ Foundation bolts loose. |
① Increase the feeding volume. ② Reduce feed size, increase feed density ③ Replace the grinding roller and ring. ④ Check and tighten the foundation bolts. |
5.Grinding mill fan vibration | ① Powder accumulates on the blades or the wear is unbalanced. ② Worn drive shaft or damaged bearings. |
① Remove the powder accumulated on the blades or replace the blades. ② Repair or replace the drive shaft and bearings. |
6.Grinding mill gearbox heating | ① The oil viscosity is so thick that the threaded pump won't hit it, causing the upper bearings lack of oil. | ① Check whether the grade and viscosity of the oil meets the requirements of the manual's lubrication system table. |
7.Powder separator oscillation | ① Powder selecting blade accumulates powder, rotor is unbalanced. ② Powder separator shaft or bearing damage causing clearance. |
① Remove the powder accumulated on the blades. ② Repair or replace the shaft or bearing of the powder separator and adjust the clearance. |
8.Damage to the bearing of the grinding roller device | ① Oil breakage or damaged seal ring. ② Lack of maintenance and cleaning. |
① Timely refueling according to the specified time. ② Regular cleaning, replacing oil seals. |
Common faults | 1.No powder or little powder with low output |
Causes and phenomena | ① The airlock valve is not adjusted properly and the seal is not tight, causing powder to be sucked back. ② The scraper is worn out, and the material can not be shoveled. ③ Clogged pipes, air leakage from pipes and flange connections. |
Solutions | ① Check and adjust the seal of the airlock valve. ② Replace the scraper. ③ If the pipeline is blocked, clean it and unclog it; if it leaks, reseal it to prevent the dust from being sucked back. |
Common faults | 2.The finished product is too coarse or too fine. |
Causes and phenomena | ① Powder separator blade is wearing seriously without classifying effect ② Improper powder separator speed. ③ Improper fan airflow. |
Solutions | ① Replace the powder separator blade. ② Adjust the speed of powder separator appropriately. ③ Adjust the inlet air volume by adjusting the rotating speed of the fan. |
Common faults | 3.Mill current rises, machine temperature rises, and fan current drops. |
Causes and phenomena | ① Overfeeding, air ducts clogged with powder. ② Poor pipeline exhausting and circulating airflow heating cause rising of the current and temperature of the main machine,as well as dropping of fan current . |
Solutions | ① Reduce the amount of feeding, remove accumulated powder in air ducts . ② Open the valve of the residual air duct, and control the humidity of the incoming material below 6%. |
Common faults | 4.Grinding mills are noisy and use large vibration |
Causes and phenomena | ① The feeding amount is small, and the grinding roller smashes the grinding ring. ② Hard material with large impact, or no material layer. ③ The grinding roller and ring are out of round and deformed seriously. ④ Foundation bolts loose. |
Solutions | ① Increase the feeding volume. ② Reduce feed size, increase feed density ③ Replace the grinding roller and ring. ④ Check and tighten the foundation bolts. |
Common faults | 5.Grinding mill fan vibration |
Causes and phenomena | ① Powder accumulates on the blades or the wear is unbalanced. ② Worn drive shaft or damaged bearings |
Solutions | ① Remove the powder accumulated on the blades or replace the blades. ② Repair or replace the drive shaft and bearings. |
Common faults | 6.Grinding mill gearbox heating |
Causes and phenomena | ① The oil viscosity is so thick that the threaded pump won't hit it, causing the upper bearings lack of oil. |
Solutions | ① Check whether the grade and viscosity of the oil meets the requirements of the manual's lubrication system table. |
Common faults | 7.Powder separator oscillation |
Causes and phenomena | ① Powder selecting blade accumulates powder, rotor is unbalanced. ② Powder separator shaft or bearing damage causing clearance. |
Solutions | ① Remove the powder accumulated on the blades. ② Repair or replace the shaft or bearing of the powder separator and adjust the clearance. |
Common faults | 8.Damage to the bearing of the grinding roller device |
Causes and phenomena | ① Oil breakage or damaged seal ring. ② Lack of maintenance and cleaning. |
Solutions | ① Timely refueling according to the specified time. ② Regular cleaning, replacing oil seals. |